Model 820–206 Model 820–20803193A04512AOWNER’S MANUAL820–204 Rev. KSupercedes Rev. G, H & JU.S. PATENT NO. 4,323,741, 4,397,610 PATENTED 1983, C
10 820-204StartupTo reduce static sparking and splashingwhen priming, be sure the spray tip isnot installed on the gun, and hold ametal part of the g
820-204 11 Shutdown and CareWARNINGINJECTION HAZARDTo reduce the risk of serious injury,whenever you are instructed to relievepressure, follow the Pre
12 820-204FlushingWhen to flushDetermine the material you are going to pump fromColumn 1, then flush with the material indicated inColumn 2. Dependin
820-204 13 FlushingTo reduce static sparking and splashing,always remove the spray tip from thegun, and hold a metal part of the gunfirmly to the side
14 820-204TroubleshootingWARNINGPRESSURIZED EQUIPMENT HAZARDTo reduce the risk of serious injury,always follow the Pressure ReliefProcedure on page 8
820-204 15 Basic Problem SolvingTYPE OF PROBLEMWHAT TO CHECKIf check is OK, go to next checkWHAT TO DOWhen check is not OK, refer to this columnElectr
16 820-204Intermediate Problem SolvingTYPE OF PROBLEMWHAT TO CHECKIf check is OK, go to next checkWHAT TO DOWhen check is not OK refer to this column
820-204 17 Intermediate Problem SolvingTYPE OF PROBLEMWHAT TO CHECKIf check is OK, go to next checkWHAT TO DOWhen check is not OK, refer to this colum
18 820-204Intermediate Problem SolvingTYPE OF PROBLEMWHAT TO CHECKIf check is OK, go to next checkWHAT TO DOWhen check is not OK, refer to this colum
820-204 19 General Repair InformationWARNINGINJECTION HAZARDTo reduce the risk of serious injury,whenever you are instructed to relievepressure, follo
Table of ContentsWarnings 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Function and Identification
Motor TestWARNINGINJECTION HAZARDTo reduce the risk of serious injury,always follow the Pressure ReliefProcedure on page 8 before doing thi
820-204 21 Motor BrushesNOTE: Replace brushes when worn to about 12.5 mm(0.5 in.) . Always check both brushes. Brush Repair Kit236–967 is available fo
Displacement PumpNOTE: Packing Repair Kit 235–703 is available. Refer-ence numbers of parts included in the kit are markedwith an asterisk,
820-204 23 Displacement Pump118*119*121*12212010718172120333236382713Fig. 1712Apply pipesealant (42e)218503200ATorque to 50 ft–lb (68 N.m)820–206 show
Displacement PumpCAUTIONStep 8, tightening the piston valve into the rod, iscritical. Follow the procedure carefully to avoiddamaging the
Displacement Pump102101116*117115107118Torque cylinder (115)into manifold (101) to53 ft-lb (71 N.m)Torque intake valve (118)
MotorWARNINGINJECTION HAZARDTo reduce the risk of serious injury,whenever you are instructed to relievepressure, follow the Pressure Relief
Motor Control BoardWARNINGINJECTION HAZARDTo reduce the risk of serious injury,whenever you are instructed to relievepressure, follow the P
Drive Housing, Connecting Rod, CrankshaftWARNINGINJECTION HAZARDTo reduce the risk of serious injury,whenever you are instructed to relieve
Drive Housing, Connecting Rod, Crankshaft0299556615116,512a1212b2911aA1647Fig. 28Note: Filternot shown19CB751Torque to 80 in–lb (9 N.m)11
820-204 3 TOXIC FLUID HAZARDHazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on theskin, inhaled, or swallo
30 820-204Pressure TransducerNOTE: See Fig. 28 and 29 for this procedure.NOTE: The pressure transducer (29) cannot be re-paired or adjusted. If it ma
820-204 31 Pressure Transducer SealNOTE: The PTFE seal is unaffected by most solventsand materials. Replacement of the seal is recom-mended only when
32 820-204Suction Hose(Model 820–206)WARNINGINJECTION HAZARDTo reduce the risk of serious injury,whenever you are instructed to relievepressure, foll
820-204 33 Drain ValveWARNINGINJECTION HAZARDTo reduce the risk of serious injury,whenever you are instructed to relievepressure, follow the Pressure
34 820-204Complete Sprayer Parts303934138532334443203645422738102812a1211a1612b4a116151718564057221608622a2575473519774645692b2c71735970762977220a043
820-204 35 Complete Sprayer PartsModel 820–206, Series BRef.No.Part No.Description Qty.Ref.No.Part No.Description Qty.1 236–367 FRAME,cart 12 236–510
36 820-204Complete Sprayer Parts04513A3034138544432036453239102812a1211a1612b4a11615171856225716086782a2575473519774645692b2c717359762977220a40Model
820-204 37 Complete Sprayer PartsModel 820–208, Series BRef.No.Part No.Description Qty.Ref.No.Part No.Description Qty.1 236–961 FRAME,cart 12 236–510
38 820-204Displacement Pump PartsModel 237–662 Series ARef.No. Part No.Description Qty.101 237–661MANIFOLD, pump 1102176–758
820-204 39 Technical DataPower Requirements120 VAC, 60 Hz,. . . . . . . . . . . . . . 1 phase, 15A minimumGenerator3000W minimum. . . . . . . . . . .
WARNINGFIRE AND EXPLOSION HAZARDImproper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and re-sult in a
Sherwin-Williams WarrantyGraco warrants all equipment listed in this manual which is manufactured by Graco and bearing its name to be free
Component Function and IdentificationCFig. 1EFDAGJBHK04512AAMotor (Under shield shown)DC motor, 120 Vac, 15A, 1 phaseBPressure Adjusting Kno
SetupWARNINGIf you supply your own hoses and spray gun, besure the hoses are electrically conductive, that thegun has a tip guard, and that
Setup8. Flush the pump to remove the oil which was leftin to protect pump parts after factory testing. Seepage 12.9.Prepare the paint accord
SetupPressure Relief ProcedurePRESSURIZED EQUIPMENT HAZARDThe equipment stays pressurized untilpressure is manually relieved. To reducethe r
Startup03193AFig. 71Shown in closed, or spray position.MNJC22Open, or drain position1B+–Model 820–206 ShownUse this procedure each time you
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